Condition Monitoring &

Predictive Maintenance

Enable Condition Based Maintenance and Prepare for Predictive Maintenance

Save costs on unnessecary maintenance projects by using Empiric’s condition monitoring and predictive maintenance tools to spot problems with your critical machines.

Easily install equipment without having to run new wiring and using expensive DCS data tags.

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Many organizations trust in Empiric to improve their quality assurance operations processes

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Downtime

Reduce Unplanned Downtime

Machine learning can detect specific types of failures which allows for more efficient shutdown planning.

Maintenance

Reduce Spend on Unnecessary Maintenance

Detect abnormal process conditions such as dead head or pump cavitation. Since Empiric’s sensors are wireless and set up in minutes, you can conduct pilot studies quickly to collect data, which before was unattainable.

Operations

Reduce Manual Maintenance Operations

Actively monitor your assets, 24/7, with Empiric’s real-time condition monitoring sensor or Metric API, eliminating human error.

Attach visual inspection logs to real-time data for better equipment life cycle management.

Workflow

Optimize
Operator Workflow

As Empiric’s platform collects data, such as vibration, from your assets, it uses machine learning to provide your operators with insights on anomalies helping them spot failures before they happen.

SENSOR

Condition Monitor (E-CM22)

The condition monitor is a designed for reducing unplanned downtime and lowering maintenance costs to ensure your factories are performing at their optimal levels. A rugged LTE based, real-time wireless, vibration and temperature sensor that allows operators to remotely manage your most critical assets including motors, compressors, pumps, fans, etc. from anywhere, at any time.

Operating Temperature

-40°C ~ 125°C

Vibration

Triaxial accelerometer

Units

Vibration Velocity (Amplitude and RMS) - mm/s^2

Frequency Range

10Hz to 1 kHz

Measurement Range

+/- 10g, +/- 20g, +/-40g

Repeatability

<.2%

Sampling Rate

Up to 4000 Hz

Accuracy

+/- 10%

Humidity

0 ~ 100% RH

Ingress Rating

IP66 (Protected from high pressure water jets from any direction)

Battery Life

1 to 3 years, depending on reading frequency

Auto-Discovery

Automatically detects and connects to 4G LTE

Hardware benefits

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Zero Configuration Cellular Connection

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Scalable Cloud Hosted Software

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Real-time Sensor Metrics Monitoring

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“We love Empiric’s devices and software platform. We’re spending 20% less time on reporting and documentation on our temperature reporting and excursion operations”
Eric DriscollTechnical Services Manager
Eric Driscoll
“Empiric’s technology helped us remotely manage the temperature/humidity of manufacturing cold rooms, during a COVID plant shut down. We immediately bought more devices. We want our factories to be known for Industry 4.0 and are excited to partner with Empiric to build more devices and software.”
Rey FajardoIT/OT Manager
Rey Fajardo

Frequently Asked Questions

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